Disposable syringe rod /mould

Disposable syringe rod /mould

Specifications:

1. Mould base: P20H LKM

2. Cavity Material: S136 , NAK80 ,SKD61 etc

3. Core Material: S136 , NAK80, SKD61 etc

4. Runner: Cold or Hot

5. Mould Life: ≧3millons or ≧1 millons moulds

6. Products Material: PVC, PP, PE, ABS, PC, PA, POM etc.

7. Design Software: UG. PROE

8. Over 20years Professional Experiences in Medical Fields.

9. High Quality

10. Short Cycle

11. Competitive Cost

12. Good After-sales service

A disposable syringe mold is a tool used in the manufacturing process of disposable syringes. It enables the efficient mass production of syringes, which are widely used in the medical industry for injections and fluid administration.Here are some important aspects of a disposable syringe mold:Mold Design: The mold for a disposable syringe is designed to create the specific shape and features required for the syringe component. It typically consists of two halves, an injection mold and an ejector mold, that fit together to form a cavity. The mold is often made from high-quality steel or aluminum to withstand the high pressures and temperatures involved in the injection molding process.Material Injection: The mold is set up in an injection molding machine. The raw material, usually a medical-grade plastic such as polypropylene, is heated until it becomes molten. The molten material is then injected into the mold cavity under high pressure. The material flows through channels and gates within the mold, filling the cavity and taking the shape of the syringe component. The injection process is carefully controlled to ensure accurate and consistent production of the syringes.Cooling, Solidification, and Ejection: After the material is injected, it cools and solidifies within the mold. Cooling can be facilitated through cooling channels integrated into the mold or by moving the mold into a cooling chamber. Once the material has solidified, the mold is opened, and the finished syringe is ejected. Ejection mechanisms, such as ejector pins or air pressure, are used to safely and efficiently remove the syringe from the mold.Quality control measures are implemented throughout the manufacturing process to ensure the syringes meet the required specifications and adhere to medical standards. This includes inspecting the mold design, monitoring the injection parameters, and conducting post-production inspections of the finished syringes to ensure their quality, functionality, and safety.Overall, a disposable syringe mold enables the mass production of disposable syringes, which play a critical role in healthcare settings. The mold ensures the syringes are consistently produced to the required specifications, meet medical standards, and provide reliable performance when used for injections or fluid administration.

 

Mould  Process:

1.R&D

We receive  customer 3D   drawing or sample with details requirements 

2.Negotiation

Confirm   with clients details about: the cavity, runner, quality, price,   material, delivery time, payment item, etc. 

3.Place an order

 According your clients design   or chooses our suggestion design. 

4. Mould

First   We send mould design to customer approval before We make the mould and then start   production. 

5. Sample

 If   the first sample come out is not satisfied customer, we modify the mould and   until meet customers satisfactory. 

6. Delivery time

60~90days

 

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