Specifications:
1. Mould base: P20H LKM
2. Cavity Material: S136 , NAK80 ,SKD61 etc
3. Core Material: S136 , NAK80, SKD61 etc
4. Runner: Cold or Hot
5. Mould Life: ≧3millons or ≧1 millons moulds
6. Products Material: PVC, PP, PE, ABS, PC, PA, POM etc.
7. Design Software: UG. PROE
8. Over 20years Professional Experiences in Medical Fields.
9. High Quality
10. Short Cycle
11. Competitive Cost
12. Good After-sales service
An infusion set mold is a specialized tool used in the manufacturing process of infusion sets. Infusion sets are medical devices used to deliver fluids, such as medications or nutrients, directly into the body through a patient’s bloodstream. The mold is used to produce the components of the infusion set, such as the tubing, connector, and needle insertion site.Here are three key aspects of how an infusion set mold works:Mold Design: The mold for an infusion set is typically designed to have multiple cavities that accommodate different components of the set. Each cavity is designed to the specific shape and size required for the particular component. The mold design also includes features such as channels and gates through which the material can flow during the injection process. The mold is usually made from durable materials, such as steel or aluminum, to withstand the high pressures and temperatures involved in the molding process.Material Injection: Once the mold is set up, a thermoplastic material, such as polypropylene or polyethylene, is injected into the mold cavities. The material is heated until it becomes molten and is then injected into the mold using high-pressure injection molding machines. The molten material flows through the channels and gates within the mold, filling each cavity to create the desired shape of the infusion set component. The injection process is controlled and precise to ensure consistent and accurate production of the components.Cooling, Solidification, and Ejection: After the material is injected, it cools and solidifies within the mold. Cooling can be achieved through cooling channels integrated into the mold or by moving the mold into a cooling chamber. Once the material has solidified, the mold is opened, and the finished infusion set components are ejected. Ejection mechanisms, such as ejector pins or air pressure, are used to safely and efficiently remove the components from the mold without causing any damage.Overall, an infusion set mold plays a crucial role in the manufacturing process of infusion sets. It allows for the efficient and precise production of the components that make up the infusion set, ensuring the set’s quality and functionality. Strict quality control measures are typically implemented to ensure that the components meet the required specifications, adhere to medical standards, and ensure patient safety.
Mould Process:
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1.R&D |
We receive customer 3D drawing or sample with details requirements |
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2.Negotiation |
Confirm with clients details about: the cavity, runner, quality, price, material, delivery time, payment item, etc. |
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3.Place an order |
According your clients design or chooses our suggestion design. |
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4. Mould |
First We send mould design to customer approval before We make the mould and then start production. |
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5. Sample |
If the first sample come out is not satisfied customer, we modify the mould and until meet customers satisfactory. |
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6. Delivery time |
60~90days |